High-speed 51000BPH Blowing-filling-capping Water line

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Covering 800 acres, and located in Zhaozhou County, Daqing City, Heilongjiang Quanxing Beverage Co., Ltd. Is the largest enterprise of estate food and beverage in Heilongjiang with its main product of bottled water, canned and Tetra Pak beverage.

As early as in 1994, with forethought, the company determined the right direction for development and marched into the food and beverage industry. At beginning, it was specialized in producing and selling glass bottled beer, canned beverage to lay a solid foundation for a wide range of large-scale beverage market. In 2009, the company chairman Liu Guojun signed processing agreement with Coca-Cola, and established Zhengzhou Quanxing Beverage Co., Ltd. to enter the bottled water processing business. Chairman Liu was very careful and ultimately determined to cooperate with Newamstar for its first PET bottle production line after repeated research and screening. And it is proved that this choice is very correct. Zhengzhou Quanxing Beverage Co., Ltd. stood out from all the Coca-Cola OEM factories and won the production and sales champion in the first year of production, winning the Coca-Cola company’s trust and praise.

Soon, in 2011 Chairman Liu reached a new cooperation agreement with Coca-Cola. In order to expand production capacity, he decided to add new production lines in his invest Jinan Quanxing. With no suspense, he still used the equipment of his old partner Newamstar. Besides, he used boldly Newamstar newly-developed fastest 36000BPH lightweight PET bottled water blowing-filling-capping production line in China. We pay to get the real benefit. Production and sales of the production line reached a new peak again and brought huge returns for the company.

With the steady development of the national economy and advance of living standard, people require a higher standard for the basic necessities of a quality life. Bottled water has become necessary for home and travelling. However, the current domestic bottled water has many brands with different market shares. Price war and war of words continue one after another, the channel war and war for talent are endless. In the processing market, price competition is in intense state, and even a tiny cost is very important for the development and even survival of enterprises. The higher the speed of the production line is, the lower the cost of corresponding single bottle is. To meet market and customer needs, Newamstar makes efforts not only in energy savings of the production line, but also in emphasizing research and development to improve the speed of single machines. Following 36000BPH blowing-filling-capping bottled water production line, the company independently developed a Chinese unique, first Asian fastest 51000BPH blowing-filling-capping bottled water line in 2012.

Learning this, Chairman Liu seized the opportunity again. Based on outstanding performance of Newamstar several production lines, Heilongjiang Quanxing kept up with market changes rapidly and signed with Newamstar for the 51000BPH production line to firmly grasp the advantages in production capacity and seize the initiative in the OEM market, laying a solid foundation for the rapid development of enterprises and maximized profit.

Today, China’s most advanced 51000BPH PET bottled water production line with the highest technical content is in smooth operation after intense installation. This represents not only Quanxing’s trust, exhortations and expectations, hope, responsibility and high standard of Newamstar, but also represents the glory, power and dreams as well as China’s latest record in blowing-filling-capping machine.

Reforming the past is for the future, Newamstar drew nutrients from the high technology and grasped the direction from the trend to make China’s first high-speed 51000BPH blowing-filling-capping waterline, achieving another breakthrough in China. The machine can save energy consumption, save space and increase production efficiency. Currently, Newamstar has deservedly become the first brand manufacturer in the blowing-filling-capping production line, and has been much experienced in R&D, supporting output, installation and commissioning, follow-up services in blowing-filling-capping production line, as well as erected “friendship bridge”with Quanxing through multilateral cooperation.

In the face of challenges and opportunities ahead, Newamstar will release potential for the future success with Quanxing.

NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK

Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.

  • Product Range: Production capacity from 12,000 BPH to 80,000 BPH.
  • Applications: It is applied to PET bottled pure water, carbonated soft drink, juice, liquid dairy, liquid condiment and household & personal care products, etc.
Newamstar High-speed Blowing-filling-capping Combiblock

Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.

Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.

High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.

Sanitary and washable capper:Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.

Driven by innovation and win the market by quality!

Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.

As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.

INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!

In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.

With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation oflogistics model with the function of data collection, management and data tracing is being more widely used in the market.

Intelligent stereoscopic warehouse system: the first choice of beverage factory to upgrade the modern warehousing and logistics

As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstaroptimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.

System composition:

  • Goods transition and storage – high rise shelf, tray and container.
  • Check in & out device – palletizer.
  • Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
  • WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
  • WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.

A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage systemIntegrated, automated and intelligent.

In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software FlexSimand excellent simulation designers, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.

Currently, Newamstar are upgrading internal logistic systembased on stereoscopic warehouse system, will build automated logistics system by using AGV non-rail Intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.

New age, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.

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